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Steam & hot water

Removable gate valve insulation jackets

Cover the valve body and keep the rising stem and handwheel free to travel.

Boiler headers, campus steam mains and hot-water isolation valves.

See the three-layer construction ↓

Removable gate valve insulation jackets in olive woven facing
Olive woven facing · Design illustration

Inside a three-layer valve jacket

Follow one section of the olive jacket from the outside cover down to the hot valve body.

View full-size diagram
Olive gate-valve jacket strapped around the body, with the stem and handwheel above the cover
Design illustration · Jacket fitted around the valve body
Exploded cross-section showing the olive outer cloth, thick glass-fibre mat and woven inner liner above the valve surface
Dry steam service · Illustrative cross-section
  1. 1 · Outer cover

    Silicone-coated glass cloth

    Protects the insulation core from rubbing during routine handling. The coated cloth remains flexible enough to follow the valve body.

  2. 2 · Insulation core

    Needled glass-fibre mat

    Slows heat loss through the jacket. The flexible mat follows the curved body. Choose the core thickness for the target surface temperature and the space available.

  3. 3 · Hot-face liner

    Woven glass cloth

    Faces the hot valve and encloses the core. The woven fabric protects the mat during removal and refitting. Check the liner and sewing thread against the actual hot-face temperature.

Close-up of the stitched strap and metal D-ring on the olive jacket

Straps, seams and edges

The strap and metal D-ring secure the jacket. Bound edges and stitching keep the core enclosed. Release the straps from the working side and keep the stem and handwheel clear.

This is a construction example for dry steam service. Final materials, core thickness and assembly temperature limits are confirmed for the equipment and operating conditions.

Compare jacket materials by service →

Product views and construction details

Compare alternate views and see how the jacket opens, fits or fastens.

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Gate valve with a two-section gray jacket and exposed rising stem
Alternative design · studio view · Design illustration
Open image ↗
Handwheel valve with a fitted gray jacket secured by two webbing straps
Strap and handwheel view · Design illustration
Open image ↗
Opened hot-service jacket showing woven facing, fibrous insulation, hot face and D-ring
Layer and closure detail · Design illustration
Open image ↗

Design and specifications

A separate bonnet section lets a technician lift the body cover away without trapping it under the rising stem.

Shape and construction
Split body and optional separate bonnet section
Facing, core and hot face
Silicone-coated glass-fibre outer face, needled glass-fibre core and woven glass hot face, subject to documented temperature limits.
Nominal core thickness
25 / 40 / 50 mm nominal core options for dry hot service.
Installation and closure
Temperature-rated straps and stainless D-rings on the accessible side.
Dimensions to confirm
Valve tag and type, face-to-face length, flange OD, bonnet width and stem projection fully open.

These are options for a custom quotation. Confirm the assembled materials, dimensions, service limits and finish in writing.

Review the construction detail

coated textile, enclosed core and detachable fastening.

Compare the product views above ↑

Industry construction reference →

What to verify before approving a quote

Ask for a marked drawing showing full stem travel, handwheel clearance and access to the packing gland.

Request the facing, core and liner data sheets, the proposed core thickness and the operating conditions used for any surface-temperature estimate. The Thermaxx hot-jacket data sheet is a third-party example of how these conditions are stated.

Operating temperature and expected result

Set an outer-surface temperature or heat-loss target at the normal and peak valve surface temperatures. Include the seam and stem opening in the review.

Agree the conditions, measurement points and target for the proposed cover before quoting. Record the complete assembly’s approved service limits separately from the target outside-face temperature.

Compare thickness, surface temperature and heat loss →

Dry steam and hot-water reference

Calculated outside-face temperature for Shannon LT450SS at 21.1 °C ambient, flat-surface model. The manufacturer lists a maximum service temperature of 232 °C for this model. The columns show its nominal insulation thicknesses in millimeters and the manufacturer’s approximate inch equivalents.

Calculated outside-face temperatures
Operating temperature25 mm (1 in)40 mm (1½ in)50 mm (2 in)
121 °C37.9 °C33.3 °C30.8 °C
177 °C47.3 °C40.3 °C36.3 °C
232 °C57.2 °C47.8 °C42.3 °C

These figures describe the cited manufacturer’s model. Shape, airflow, compression, gaps and closures affect the installed result. A lower outside-face temperature still needs to be checked against your site’s contact and inspection requirements.

Read the manufacturer’s data →

What to send us

Send body length, flange OD, bonnet shape and fully open stem travel.

Include a drawing or scaled photos, quantity and delivery location. Once the key measurements are available, we can review a CAD drawing or annotated design together.

Equipment in the field

Use a site photo like this to show nearby pipework, access obstructions and service points. Send your own photos from two angles, with a scale reference in the same plane as the dimensions.

Prepare a photo set →
A fitted removable insulation blanket installed on industrial equipment
Third-party installation photo · A removable insulation blanket fitted to industrial equipment. Removable Insulation Blanket.jpg by Christopher Vella / Wikimedia Commons · CC BY-SA 4.0 · Resized and converted to WebP
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